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Name
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Fog
Coat |
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Type
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Pigmented
Bonding Cement Coating For Exterior Stucco |
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Application
Method
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Spray
applied |
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Product
Overview
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Merlex
Fog Coat is a premium quality, pigmented, bonding cement coating designed
for application over portland cement surfaces to achieve color uniformity.
Fog Coat is formulated with portland cements, hydrated lime, lime-proof
mineral pigments and specific additives. |
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Benefits
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- Ideal for
use on exterior stucco to enhance the natural beauty.
- Can be used
on other surfaces such as: concrete block, precast concrete, tilt-up
walls.
- Eliminates
the necessity for painting.
- Adds aesthetic
value to any building.
- Does not
peel or flake; compatible with future stucco applications.
- Economical.
- Mixes easily
with clean water.
- Simple application.
- Does not
deteriorate with age.
- Becomes an
integral part of the cementitious surface.
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Substrates
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Merlex
Fog Coat will create an excellent bond to any properly prepared portland
cement based surface. |
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Colors
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Merlex
Fog Coat is readily available in 30 standard colors. Fog Coat can
be made to match any Merlex Stucco color. |
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Coverage
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One
25 lb. (11.35 kg) bag covers approximately 1500 to 2000 sq. ft. (138
to 184 m2). |
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Surface
Preparation
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Merlex Fog Coat
is designed to be applied to portland cement surfaces which have
not been painted or sealed. All receiving surfaces must be structurally
sound, clean, free of dust, dirt, silicones, paint products, efflorescence
or any other containment which could impair the natural bond. For
hand applications the substrate should be dampened with clean potable
water to control suction. Major cracks, holes, or voids should be
repaired prior to application. Note: For application
over smooth surfaces contact a Merlex representative for special
recommendations.
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Mixing
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Add enough clean
water to form a heavy paste (about 1 qt. (.95 ltr.) water per each
5 lbs. (2.3 kg.) of Fogcoat) and mix in paste consistency until
no lumps remain. Allow to stand for approximately 10 minutes. Add
additional water to bring to the approximate consistency of milk
and stir thoroughly. (Approximately 1/2 gal. (1.9 ltr. of water
per 1 lb. (.454 kg.) of Fogcoat or 13-16 gals. (12.3 - 15.2 ltr.)
per 25 lb. (11.35 kg.) bag.) Strain through a fine mesh screen i.e.,
painters' screen, nylon stocking, etc. Caution: DO
NOT OVER DILUTE.
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Application
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Merlex Fog Coat
may be applied using a portable hand pump sprayer, an airless sprayer
or a pressure tank-type sprayer. Note: Hoses should be sufficiently
long enough to allow efficient application. For maximum results
use a nozzle which forms a fan spray pattern. Stir or shake container
frequently during application to prevent settling. PRIOR TO APPLICATION,
IT IS ADVISABLE TO TEST A SMALL AREA TO CHECK COLOR.
Holding the
nozzle approximately 2 ft. (.6 m) away from the wall, apply Fog
Coat in a crosscoat fashion to insure even coverage. Normal procedure
is to apply from one architectural stoppage to another, such as
a corner to corner or control joint to control joint. Normally it
is not advisable to spot fog a wall. However, in certain cases it
can be done successfully.
Apply two thin
coats, allowing ample time (approximately 15 min.) between coats
for the first to dry. Do not apply the second coat until the first
coat has dried. Always avoid heavy buildups. For two story buildings,
extension wands may be employed to accomplish spraying from the
ground.
Overspray that
gets onto glass, painted wood and metal surfaces should be allowed
to dry before wiping off. However, it is always best to protect
all other surfaces with proper masking prior to application. For
production work, apply Fog Coat to the plaster before window cleaners
begin their operation.
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Curing
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Fog
Coat will become an integral part of the wall if it is sufficiently
cured. Natural curing can take place when the air is damp or foggy
following application. During hot and/or dry weather conditions the
Fog Coat must be cured by using a clean, misty spray of water. Repeat
process daily until chalkiness has disappeared. Caution:
When curing newly applied Fogcoat, do not use a heavy stream of water. |
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Clean
Up
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Clean
all equipment thoroughly immediately after use with clean water. This
will prevent cement from setting up, which could clog hoses or passageways. |
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Limitations
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Do
not apply during periods of extended fog or rain. Do not apply if
ambient temperature is below 40°F (4°C) or over 100°F (39°C). Do not
apply to wet walls. Fog Coat is designed to hide problems related
to variation in color, but cannot be expected to correct unsatisfactory
finish techniques such as poor joining at scaffold decks or the juncture
of material applied by two plasterers on one wall who use significantly
different techniques. Some wall stains which have a chemical or oil
base may bleed through the Fog Coat. If this problem exists, contact
a Merlex representative for recommendation.
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Warranty
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Merlex
Fog Coat is warranted to perform in accordance with the product specification
when used according to application instructions on the label. This
warranty is limited and shall not exceed the total amount paid by
the buyer for the product. In no event will Merlex Stucco, Inc. be
liable for loss of profits, special or consequential damages in respect
to any claim. The foregoing warranties are in lieu of all other warranties
express or implied including those concerning fitness for a particular
use. |
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Environmental
& Safety
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Contains
portland cement and is alkaline on contact with water. May be irritating
to eyes and skin. Wear appropriate skin and eye protection. In case
of eye contact, flush immediately with water. If irritation persists,
consult a physician. Wash hands with soap and water after use or before
eating. Keep out of reach of children. |
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Material
Standards
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Portland
cement: Type 1-ASTM C150-56
Hydrated lime:
Federal specs SS-L-351B Type F, ASTM C206-88 |
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